6C. Finally, the optimal design will usually result in an aspect ratio that satisfies these requirements in a vessel of reasonable cost. We focused on the application of Souders-Brown Approach (SBA) in gas-liquid separators and presented diagram, simple correlations and tables to estimate the SBA design parameter, KS. Download the spreadsheet of natural gas dehydration sizing using desiccant. Schematic of the forces acting on a liquid droplet in the gas phase [5]. Separator Sizing Tool for Steam. FG        = Fraction of cross sectional area available for gas flow (FG = 1 for vertical separators and it is a function of liquid height for horizontal separators), The drag coefficient, CD, is a function of Reynolds number, Re=(DPVρG)/µG. The liquid in this case is water and the fuel gas phase can be considered to be mostly ethane. SIZING Theory and Calculation SEPARATION THEORY Gas/Liquid Separation Theory Liquid droplet settling Liquid drops separated from gas phase when its velocity reach terminal (settling) velocity Terminal velocity when Drag Force = Buoyant Force Drag Force depends on Drag Coefficient CD. Table 1. One can also use the appropriate value of KS to size the mist extractor in the vessel. for Water Turbulance & Short Circuiting Density vs. He has 40 years Three Phase (Gas - Oil - Water) Vertical Separator as per Petroleum and Gas Field Processing DR. MAHMOOD MOSHFEGHIAN is a Senior Technical Advisor and Senior Instructor. In the December 2014 tip of the month (TOTM) [1], we discussed troubleshooting of gas-liquid separators for removal of liquids from the gas stream leaving the separator. He is the For our sample problem, we know the 'K' value to be 0.1 m/s for removing 100 micron size liquid droplets.if(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-enggcyclopedia_com-box-4-0')}; It shoud be noted that the 'K' value is directly proportional to the square of the droplet size to be knocked out from gas. References [1-5] provide mesh pad examples. Figure 4 shows the location and function of a typical mist extractor in a vertical separator. flare knock-out drums, scrubbers), and low gas to liquid ratio (e.g. Fuel gas viscosity at 25 0C = 0.0069 cPif(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-enggcyclopedia_com-banner-1-0')}; The design velocity for gas phase is calculated as follows, with K = 10-3, ρL = 994.72 kg/m3 and ρG = 1.45 kg/m3, Vt = 10-3 × √((994.72 - 1.45)/1.45) = 2.6×10-2 m/s. For the higher liquid load applications, i.e. This dependency of KS on pressure and droplet size is presented in Figure 2 [5]. separator will have a significant effect on the gas/liquid separation performance and, ultimately, the amount of liquid carry-over into the gas phase leaving the separator (Fig. Separator sizing with mist extractor To use the sheets copy the spreadsheet to Google Drive™ by clicking Drive Button. function myWindow() { Some streams may only require minimal processing in the form of dehydration other streams with more complex compositions may need more sophisticated forms of processing. [2] states that diameter of the liquid outlet(D") for Gas-Liquid Separators should be sized using the Select a vessel size that satisfies gas capacity, water-drop removal, and liquid-retention time requirements. Knock Out Drum Sizing Calculation Qqxj Org. Found inside – Page 491TABLE 4 Vertical Separator Sizing d ( in ) h ( in . ) 84 94.5 90 82.3 96 72.3 102 64.1 108 57.2 " Minimum diameter of gas capacity = 42.1 in . Vessel dmin for water settling = 83.1 in . Lss , ( ft ) 14.2 13.2 12.4 11.7 11.1 12Ld 2.0 1.8 ... Droplet settling theory method, 2. But samples and a live version are available to use/view. Each manufacturer has its own recommended values. This is located at the gas phase output, the mist extractor helps with the coalescing of small droplets of fluid still entrained in the gas phase and allows for it to rejoin the liquid phase. (75) and and PhD (78) degrees in Chemical Engineering, all from Oklahoma State University. Flow rate of water = 18 m3/hr. K is a proportionality constant which depends on a number of factors which include liquid viscosity, surface tension, entrainment loading, and the content of dissolved and suspended solids. Found inside – Page 489HEAT CAPACITY RATIOS FOR REAL GASES For many calculations it is required to know the ratio of CP/CV for a gaseous ... the value for R is 1.987 cal (gm-mole)-°K - SIZING OF VAPOR-LIQUID SEPARATORS Vapor-liquid separators (drums) are used ... Found inside – Page 188Computational fluid dynamics (CFD) simulation illustrating a three-phase oil, gas and water separator – This illustrates the direction of flow in the separator. Quick calculator for horizontal knock out drum sizing – Based on settling ... 4). // -->,